Looking northeast from the Berkeley Pit viewing stand, visitors can see one of the most important components in the future management of the Pit: the Horseshoe Bend Water Treatment Plant. Sitting on four acres near the former McQueen neighborhood, about 600 feet east of the Berkeley Pit, the treatment plant was constructed in 2002-2003. It sits on native land that is very stable, and the plant was built to withstand the maximum probable earthquake.
The facility was designed to treat up to seven million gallons per day, or about 5,000 gallons of water per minute. The facility cost approximately $18 million to build, and, depending on how much water is treated, operating expenses run about $2 million per year.
Once the Berkeley Pit water comes online, which is projected to happen in 2023, annual operation and maintenance costs could be as high as $4.5 million. Under the terms of the 2002 Consent Decree negotiated with the government, BP-ARCO and Montana Resources have agreed to provide financial assurances to pay operation and maintenance expenses in perpetuity. The two companies also paid all construction costs for the facility.
The actual construction of the treatment plant was a massive undertaking. It is estimated that workers put in 125,000 hours of total labor, and the facility also required more than 4,500 cubic yards of concrete.
The general construction contractor and subcontractors were all from Montana, with several from Butte, and, during the course of construction, they reported no safety incidents of any kind.
As per the schedule listed in the 1994 EPA Record of Decision and included in the 2002 Consent Decree, based upon current water level projections, a review of the Horseshoe Bend Water Treatment Plant design and operation would begin in 2019. Any necessary upgrades would have to be completed by 2021, two years before Pit water itself is currently projected to be pumped and treated in 2023.
In November, 2007, a performance review of the Horseshoe Bend plant was completed by Montana Resources, ARCO, and North American Water Systems, with cooperation from the Montana Bureau of Mines & Geology, the Department of Environmental Quality, and the EPA.
The performance test was undertaken to ensure that the treatment system is capable of meeting the water quality standards set in the Consent Decree for the site. For this test, only water from the Horseshoe Bend drainage was treated, as water from the Pit is not yet required to be pumped and treated at the plant.
The test began on November 18, 2007, and continued for 72 hours. All of the water quality standards for contaminants of concern were met. Additional adjustments still need to be made to address pH. For this test, the pH was kept at a high (basic or alkaline) level in order to effectively remove contaminants of concern and meet water quality standards.
The optimization of the plant in the future may result in a lower pH. Additionally, methods of adjusting the pH prior to discharge to Silver Bow Creek have been evaluated conceptually. Any method of adjusting the pH will be formally evaluated, if necessary, before any water from the plant is discharged to Silver Bow Creek.